Reclaimed Fir Hairpin Coffee Table and Footstool

A few years back, we received several fir floorboards recovered from demolition at the Riverview Hospital site. The institution was constructed around 1913 and the boards looked worn, scratched, and were full of old square head nails. The tongue and groove planks were in different thicknesses, but we were able to pair up some matching sizes.

In order to focus on the floorboards, we tried several table designs including wood frames and legs. In the end, we settled on steel hairpin legs from Rusty Garden (on Amazon) in 2 sizes: 12″ and 16″. The footstool would fit underneath the coffee table. Minimal sanding of the boards removed any burrs or slivers. A mix of 30% thinner plus 70% polyurethane was used to seal the wood in a thin layer without gloss, giving it a light sheen and a handworn look. The fitted boards were glued with PL polyurethane.

The sizes are: table, 40″x 20″x 18″tall; footstool, 22″x14″x14″tall.

Numbered 06-06-19 as a set. Check back, we have used the ends of the reclaimed boards from this project to make a small end table … reclaimed-reclaimed wood!

Trebuchet – Wild West Style

IMG_7676a

How to send your love 300 meters in three seconds: the Prairie Bench Trebuchet.  (more pics and video below)

Siege engines, such as ballistas, catapults and trebuchets are medieval devices for throwing stuff. Originally developed somewhere in France? the trebuchet became famous during the reign of King Edward Longshanks when he employed the use of one to storm the walls at Sterling Castle. Since, trebuchets have mystified and terrified audiences with their immense power and rudimentary use of physics. We’ll be using this device to send tennis balls and water balloons, maybe a small pumpkin.

ready to launch

ready to launch

The trebuchet is really just an unbalanced see-saw with a counter weight on one end of a long boom or mast, and a sling on the other. The counter weight can be anything heavy enough to lift the long wooden mast and whip a sling holding the ammunition. When the sling moves overhead, centrifugal force causes one looped end of the sling to slip over an open prong at the tip of the mast. The latent energy to fling the ammo is held by raising the counter weight and then releasing it. Gravity does the rest. There are many strange terms and phrases used for trebuchets available online, however this post uses our own novice phrases.

The trick to designing a trebuchet involves three main variables: the size of the ammunition, the mass of the counter-weight, and the angle of the prong to release the sling. By adjusting these variables, consistent and powerful shots can be made quite easily. It’s also important that the entire frame is free to rock back and forth, allowing for a ‘whip action’ used in traditional hand slings.

Enter the Prairie Bench Trebuchet—sort of a wild west variation:

-V8 350 flywheel counterweight
-60″ mast
-steel axle bearings with grease reservoirs
-100 kgs of latent energy (optional 400 kg spring upgrades)
– fold down portable
-adjustable chain stays
-adjustable launch center board by degrees
-wooden wheels and rocker
-easy load magnetic trigger set
-variable thrust dial including mayhem, havoc, and doom
-adjustable prong
-hand woven sling
-hand carved ‘loosing’ handle
-front and rear triggers
-safety lock
-hand crank draw winch
-barrow transport handles, optional

The trebuchet stands 7 feet tall with a three foot sling. Less than 30″ wide, our siege engine can easily fit through any castle door.

Our design uses a solid fir mast hand planed to a taper with steel flat bar reinforcing, laminated spruce pillars, fir frame, and chain stays. The trigger mechanism is used from the rear or the front using 1/4″ steel push rods and a safety lock. The sling is hand woven from sisal fiber.

In golf yell, “Fore!” With a cannon yell, “Fire!” With a trebuchet yell, “Loose!”

Video: http://youtu.be/reL1tNnN4Qg

Hemlock Bistro Bar

prairie bench hemlock bistro top 5

A traditional 36″ counter bar (background right) is dwarfed by the massive Hemlock slab.

It’s big.

The piece:
Local Hemlock slab 3″ thick 60″x 20″ live edge
Local rough cut Fir timbers 4″ thick hand chiseled
Hazelnut dowels on frame
Hemlock dowels to moor slab
42″ tall
Rubber skid pads
Finished in polyurethane for easy polishing and durability

The hemlock slab was our work bench until we flipped it over and saw it had nice grain. So we polished it up with a hand planer and some high grit sand paper,  and the result was stunning.

 

prairie bench hemlock bistro top 2

prairie bench hemlock bistro top 3

prairie bench hemlock bistro top 1

This piece is a fine example of West Coast Hemlock, and very strong. It is a soft wood, an evergreen, so the surface may get nicked and bumped—but that’s part of its story. We even left some of the original mill saw marks, and there is a compression mark from early in the tree’s history. It’s a wain cut so the slab does have a slight twist, compensated by the custom frame. Belly up to the bar, we estimate the load bearing for this unit to be about eight tons, however we only recommend the table for lattes and a few brews.

 

prairie bench hemlock bistro top 4

One side has a nice arc that invites patrons to sit around the server and bartender side has a convenient knot hole for tips. Each post of the fir frame is hand chiseled and joins in a locking pattern on three sides, then pinned with sturdy hazelnut hardwood dowels. Sanded smooth, the blunt dowels and over cut edges give the piece a sturdy wild west look and in the category Country Collection.

prairie bench hemlock bistro join 3 prairie bench hemlock bistro join 2

For matching chairs, we’ll shop for some nice iron ones to complement the piece.

Size: 42″ tall x 60″ long x 20″ wide
Finished in polyurethane
#270-BL-02-14

 

 

prairie bench hemlock bistro build

Frame of the Hemlock Bistro Bar being built on the new work bench, a huge cedar slab. Looking forward making something with that monolith.

Tree Table and Chairs

 

The set includes four chairs and a pedestal table designed for lunch, coffee, or playing cards.  The table is fir and is 27″ tall, the chair seats are 16.5″. The color is our ‘storybook’ mix and the surface is finished in polyurethane for durability. The low chair backs give just enough support and encourage people to lean in and participate. We wanted a treehouse feel and a fun place to have a bowl of soup.

Design 96 – 100-BL-08-12