Cottage Kitchen Counter

A kitchen cabinet we did for a rustic country cottage with some onsite pine stock. The entire assembly can be detached from the wall using six screws. Finished in butcher block and poly surrounding the sink. Sink is top mounted, siliconed, and strapped. Tile is sandstone and mixed pencil tile. The counter frame is spruce with laminated pine and spruce on the top. Doors are pine and spruce framed, finished in polyurethane. Handles are natural pieces of mountain ash. Total cost of materials including taps, $150. The stool was a fun extra because we were designing chairs for another project: spruce, a dark stain mix on the legs, finished in poly and topped with a waterproof satin finish.

Hand Carved Wooden Crest

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Take a look at the progress of a hand carved wooden crest for the Family O’Leary. It’s part of a promo we’re doing at a new store in town.

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Also… we put together an ‘ancient’ spruce wooden crest. First a sketch with ye ol carpenter’s pencil. Then rough out the shapes with a sharp chisel, then get fancy with a grinding wheel and some carving knives. We used spruce planks and didn’t plane them for a rough, hewn look. Next, we’ll cut the final shape, burn the edges, throw in some sword gouges and four hundred years of weather. Crests are fun to do because we learn something about the family history. This includes a sword and gantlet, crown, helmet, three masted ship, the crest, plumage, and a red lion. Check back to see the final piece when we’ve aged it and added a few battles.

Rustic Cedar Rail Bench

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Like the elves, we wanted to squeeze in a couple extra projects before the holiday season. A client found a large slab of fallen cedar near a rail line in the Nelson area. The sample has unique features and a natural bowl shape. We believe the wood may be a remnant from a lightning strike due to the pattern of the burn and its location on the inside core. The wood was aged and weather worn, and full of splinters, however the structure was still good and could be preserved as a bench.

We suggested continuing the rail line motif with an industrial style combined with the wood. We ‘tracked’ down a nice piece of I-beam from the recyclers and then went straight to Steve at Hawk Metalworks in Poco (leave a comment if you want the tel#) where the frame was cut and welded to our exact specifications. For ties we used hemlock 4″x3″ rough cut beams.

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The challenge with old cedar is the breakdown of the long grains resulting in slivers and and fractures. We soaked the piece in poly several times, sanding extensively to create a natural finish without gloss to the client’s preference. If cedar does get a sharp edge, sanding just exposes more of the sliver, so for anything too nasty, we cut across the grain in a scoop motion, soak with finish, and sand the divot smooth. The goal was to preserve the natural bowl shape that caught the client’s attention back in the forest.

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The rail is left natural and local fabricator,, helped design the brackets which were torched to look old and we applied a little flat black paint. Four bolts lock the rail to the ties from underneath.

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height: approx 19″, length 52″, width 18″